60pics/min automatic tube filling machine using PLC high speed plastic tubes filler and sealer equipment
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Automatic Tube filling and sealing machine
The control parts of the machine are composed of intelligent man-computer interface, large touch screen display/operation control panel, including temperature setting, motor speed, filling speed, direct screen display,screen display and screen control. The components of the machine which touched the filling material are made of stainless steel SUS304 and SUS316L.Transparent cover, feeding hose, feeding device are also supplied with the machine. The machine is featured with safety switch, auto-stop, soft tube location, photoelectric sealing control etc. During the process of hose-feeding and setting, filling and sealing, the ejecting are all auto manically controlled. Digital count device is installed at the low front part of the machine. During filing process the filling head is put inside the material, blow-off device is installed to ensure a complete sealing. Many choices of sealing type are available to meet different need of clients. The hopper can design heating and mixing function.
Automatic Filling and sealing Machine is mechanical-electrical integration ,use multiple introduction technology and controlled by PLC.The machine runs smoothly,easyto control and size change over , suitable for producing paste products It has a modern shape , a strong practicability and good value for process,it is widely used in toothpaste, ketchup, paste food , cosmetic ,hair-dyeing paste and so on .
1.Stainless steel volumetric dozing syringe and Teflon piston seals for accurate dosage
2.Tube lifting at filling station – so that filling nozzle gets inserted inside tube during filling
3.Tail cutting by 'suck back' method to prevent dripping of product after filling
4. Hot air tool for plastic / laminated tubes (Leister make heater)
5.PID temperature controller for accurate control of hot air temperature
6.Air supply to air heater through independent blower
7.Batch code embossing facility within sealing jaws (by using negatively etched character type fount)
8. Trimming of plastic / lami tubes at the top end
9. Preset counter
11Control sensor for non ejected tubes
12.Low air pressure switch
14.Fixed position machine stop
Main technical parameters:
Productivity pics/min 60-100
Filling volume ml 8-250(customized)
Tube diameter mm 16-50(customized)
Tube length mm 50-200(customized)
Filling accuracy g ±1%
Max power kw 2.2
Air pressure pa 0.6M
Machine weight kg ≈400
Dimension (L*W*H) mm 1700 *1020*2200
To ensure our service quality, we will execute the following packaging standards in delivery:
1.All the products before delivery should be tested by assemble and debugging engineer, wiped up and cleaned, then wrapped by stretch film to protect it from moist. The precision part need to flexible package.
2.In addition, without standard tools, manual and other documents, and allow ex-factory confirmation sheet, the machine cannot leave factory All the products will be packed in wooden case. The exported products use plywood case to pack. The foot margin of equipment fixed tightly to make the machine can experience loading and uploading, the upward mark will be posted on the wooden case.
A-The whole system
The Seller ensure the whole system can get to the requested capacity, accept and cooperate with the Buyer to pass the final testing of the whole system.
The Seller supply the on site installation for the whole system, but the fees including air tickets, foods, hotel and translator in this period should be paid by User,the subsidy is 50USD/day.
The Seller supplies the technical support of the whole use life of the system,including the capping machine,and the procedures.
D-Spare parts supply:
The Seller should supply the quick-wear parts with the machine, to help the Buyer n further using. In the quality guarantee period, the Seller will supply the broken parts for free, except the easy worn parts or the damage is caused by misoperation.After the guarantee period, the Seller will supply all the parts that the User need for the whole use life of the machine in cost price.